Aluminium Square Bar Rods are the kind of material engineers trust when they need a perfect mix of strength, lightness, and clean machinability. These bars are known for their crisp geometry, smooth finish, and versatility across countless industries. Whether shaping precision components or building long-lasting structures, aluminium brings efficiency without sacrificing toughness. Its corrosion resistance and aesthetic appeal make it a favorite in both functional and decorative applications. From workshops to large-scale manufacturing units, Aluminium Square Bar Rods deliver reliability, performance, and ease of fabrication, proving that lightweight metals can still carry serious industrial power.
Aluminium Square Bar Rods are typically produced using high-purity aluminium blended with controlled amounts of magnesium, silicon, manganese, or zinc depending on the grade. This boosts strength while keeping the material lightweight and easy to shape. They offer solid tensile strength, excellent corrosion resistance, and impressive thermal and electrical conductivity. Their mechanical stability allows precise machining, bending, and forming without cracking. The bars maintain structural integrity while resisting rust and surface fatigue, making them ideal for environments where durability and long-term reliability matter.
| Alloy | Fe | Si | Mg | Mn | Cu | Zn | Ti | Cr | Others | AI |
| 1100 (min) | 0.35 | 0.25 | 0.01 | 0.01 | 0.05 | 0.01 | 0.020 | Trace | 0.05 (each) | 99.60% |
| 1100 (max) | 0.50 | 0.35 | 0.03 | 0.05 | 0.20 | 0.05 | 0.030 | Trace | 0.15 (total) | remainder |
| 5083 | 0.40 max | 0.40 max | 4.0 / 4.90 | 0.40 / 1.0 | 0.10 max | 0.25 max | 0.15 max | 0.05 / 0.25 | 0.05 max | Bal |
| 6061 | 0.7 | 0.4-0.8 | 0.8-1.2 | 0.15 | 0.15-0.4 | 0.25 | 0.15 | 0.15-0.35 | 0.005/0.15 | Remainder |
| 6068 | 0.50 max | 0.7 – 1.3 | 0.06-1.20 | 0.40-1.00 | 0.10 max | 0.20 max | 0.10 max | 0.25 max | 0.05 max | Bal |
| 7075 min | 2.10 | 1.20 | 5.10 | 0.18 | ||||||
| 7075 max | 0.50 | 0.40 | 2.90 | 0.30 | 2.00 | 6.10 | 0.20 | 0.28 | 0.05 |
| Alloy | Temper | UTS(Mpa) | % Elongation | Tensile Strength | Hardness Brinell | Proof Stress | Yield Strength (PSI) | Shear Strength (PSI) | Brinell Hardness | |||
| Min | Max | 0.5 mm -0.8 mm | 0.81 mm – 1.30 mm | 1.30 mm – above | ||||||||
| 1100 | O | 75 | 110 | 20 | 25 | 29 | ||||||
| H12 | 95 | 130 | 5 | 6 | 7 | |||||||
| H14 | 110 | 145 | 3 | 4 | 5 | |||||||
| H16 | 130 | 165 | 2 | 3 | 4 | |||||||
| H18 | 150 | — | 2 | 2 | 3 | |||||||
| 5083 | 12 Min % | 275 – 350 MPa | 75 HB | 125 Min MPa | ||||||||
| 6061 | – | 45,000 | 12 | 40,000 | 31,000 | 95 | ||||||
| 6082 | 8 | 295 | 95 | – | 240 | – | – | |||||
7075 T6, T651 | 11 | 83-572 | 73- 503 | 150 | ||||||||
7075 T73, T7351 | 13 | 73-503 | 63-434 | NA | ||||||||
| Grade | UNS | USA | Japan | France | ISO | WNR | EN | DIN | ISO | BS (OLD) |
| 1100 | A91100 | AA1100 | JIS A1100P | NF 1100 | Al 99.0 Cu. | – | – | – | – | – |
| 6082 | A96082 | AA6082 | – | – | – | 3.2315 | AW-6082 | AlMgSi1 | AlSi1MgMn | HE30 |
| 5083 | A95083 | 5083 | – | – | AlMg4,5Mn0,7 | 3.3547 | AW-AlMg4,5Mn0,7 | AlMg4,5Mn | – | – |
| 6061 | A96061 | AA6061 | – | – | – | 3.3211 | AW-AlMg1SiCu EN AW-6061 | AlMgSiCu | AlMg1SiCu | HE20 |
| 7075 | A97075 | 7075 | 3.4365 | ENAW-AlZn5.5MgCu EN AW-7075 | AlZnMgCu1.5 | AlZn6MgCu | 7075 L95 L96, V95 |
Yes, aluminum square bars are corrosion-resistant due to the formation of a protective oxide layer on the surface. This layer helps prevent further corrosion in most environmental conditions.
Aluminum square bars perform well in moderate heat but lose strength at high temperatures, typically above 200°C (392°F). They are not ideal for extreme high-temperature environments due to softening and deformation.
Yes, aluminum square rods can be customized in size and length based on specific requirements. Manufacturers offer a range of dimensions and can tailor the rods to meet individual project needs.
Aluminium Square Bar Rods shine in industries that demand strong yet lightweight materials. They are widely used in architectural frameworks, decorative trims, railings, and window structures. Machine shops rely on them for precision components, brackets, and tool parts that require tight tolerances. In transportation and automotive sectors, these bars help reduce weight while maintaining structural strength. Electrical industries use them for conductive parts, bus bars, and heat-dissipating components. Even DIY builders and fabricators choose aluminium bars for their clean finish, ease of cutting, and long-lasting resilience. Wherever versatility and dependability are essential, these bars deliver without hesitation.






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